基于深度学习的金属矿物镜下嵌布粒度检测方法

汤化明; 郎增瑞; 王宏铭; 王玲; 王龙; 曹冲; 聂轶苗; 刘淑贤; 韩秀丽

doi:10.19509/j.cnki.dzkq.tb20230026

基于深度学习的金属矿物镜下嵌布粒度检测方法

doi: 10.19509/j.cnki.dzkq.tb20230026

汤化明^1a,,
郎增瑞²,
王宏铭³,
王玲^{1a, 1b, ,},
王龙^1a,
曹冲^1a,
聂轶苗^1a,
刘淑贤^1a,
韩秀丽^1a

1a.
华北理工大学矿业工程学院, 河北唐山 063210
1b.
华北理工大学产资源绿色开发与生态修复协同创新中心, 河北唐山 063210
2.
凌源钢铁股份有限公司第一炼铁厂, 辽宁朝阳 122504
3.
北京邮电大学计算机学院, 北京 100876

基金项目:

国家自然科学基金项目 42002098

国家自然科学基金项目 52004091

河北省自然科学基金 E2022209119

河北省自然科学基金 D2020209017

中央引导地方科技发展资金项目 236Z3804G

中央引导地方科技发展资金项目 226Z4103G

详细信息

作者简介:
汤化明, E-mail: tanghuaming01@163.com

通讯作者:
王玲, E-mail: wanglingts_@163.com

中图分类号: P575.2
计量
- 文章访问数: 179
- PDF下载量: 13
- 被引次数: 0
出版历程
- 收稿日期: 2023-01-17
- 录用日期: 2023-05-15
- 修回日期: 2023-05-14

A method for detecting the dissemination size of metal minerals under the microscope based on deep learning

TANG Huaming^{1a
,},
LANG Zengrui²,
WANG Hongming³,
WANG Ling^{1a, 1b
, ,},
WANG Long^1a,
CAO Chong^1a,
NIE Yimiao^1a,
LIU Shuxian^1a,
HAN Xiuli^1a

1a.
School of Mining Engineering, North China University of Technology, Tangshan Hebei 063210, China
1b.
Collaborative Innovation Center of Green Development and Ecological Restoration of Mineral Resources, North China University of Technology, Tangshan Hebei 063210, China
2.
First Ironmaking Plant, Lingyuan Iron and Steel Co., Ltd., Chaoyang Liaoning 122504, China
3.
School of Computer Science, Beijing University of Posts and Telecommunications, Beijing 100876, China

More Information

Author Bio:
TANG Huaming, E-mail: tanghuaming01@163.com

Corresponding author: WANG Ling, E-mail: wanglingts_@163.com

摘要

摘要:
目标矿物嵌布粒度是指目标矿物在矿石中的粒度大小和分布情况, 直接影响着选矿工艺的设计和效果。因此, 目标矿物嵌布粒度测量是工艺矿物学研究中的重要任务之一。在传统工艺矿物学研究中, 主要利用偏光显微镜对矿石样品进行观察分析的方法, 普遍存在处理时间长、结果易受人为主观影响、难以实现自动化和大规模应用等问题。为克服传统方法的局限性, 提出一种基于深度学习的金属矿物镜下嵌布粒度检测方法。以河北省唐山市水厂磁铁矿矿石标本为对象, 在偏光显微镜的反射光条件下进行拍摄, 制作数据集, 利用Deeplabv3+网络设计了矿物识别网络模型, 实现对目标金属矿物的自动化特征提取和智能识别, 并生成目的金属矿物的二值化图像, 从而实现对目的金属矿物的分割; 最后, 结合最大Feret直径完成目的金属矿物嵌布粒度分析测量工作。相较于传统的人工镜下测量方法, 基于深度学习的图像测量在矿物颗粒分析中的应用, 在测量相同矿物颗粒的情境下, 处理速度提高了约119.8倍, 同时测量精度提升了约169.5倍, 揭示了其在处理效率和测量精度上的显著优势。基于深度学习的金属矿物镜下嵌布粒度检测方法显著缩短了矿物镜下嵌布粒度的检测时间并提升了检测精度, 同时可消除人为主观因素的影响, 对于促进工艺矿物学智能化发展有重要意义。
- 深度学习 /
- 矿物识别 /
- 粒度检测 /
- 工艺矿物学 /
- Feret直径 /
- 网络模型 /
- 自动化特征提取 /
- 智能识别
Abstract: Objective
The embedded granularity of target minerals refers to their particle size and distribution in ore, which directly influences the design and effectiveness of ore beneficiation processes. Therefore, the measurement of embedded granularity of target minerals is a crucial task in process mineralogy research. In traditional process mineralogy research, the main method for observing and analysing ore samples is to use a polarized light microscopy. However, this approach generally suffers from problems such as long processing times, susceptible to subjective factors, and difficulties in achieving automation and large-scale applications. To overcome these limitations, this paper proposes a method for detecting the embedded granularity of metal minerals under the microscope based on based on deep learning.
Methods
This method takes specimens from the Shuichang magnetic ore deposit in Tangshan City, Hebei Province as the object. We take photographs under the reflected light conditions using a polarized light microscope to create a dataset, and design a mineral recognition network model based on the Deeplabv3+ network. Thereby it enables automated feature extraction and intelligent recognition of the target metal minerals. This method achieves segmentation of the target minerals by generating binary images of the desired metal minerals. Finally, the analysis and measurement of the embedded granularity of the target metal minerals are completed by combining the maximum Feret diameter.
Results
Compared with traditional manual microscopic measurement methods, the application of image measurement based on deep learning in mineral particle analysis has increased the processing speed by approximately 119.8 times and the measurement accuracy 169.5 times when measuring the same mineral particles, demonstrating its significant improvement in terms of processing efficiency and measurement accuracy.
Conclusion
The deep learning-based method for detecting the embedded granularity of metal minerals under a microscope significantly reduces the detection time and enhances the detection accuracy for mineral embedded granularity. Moreover, it eliminates the influence of subjective factors, which is of great significance for promoting the intelligent development of process mineralogy.
- deep learning /
- recognition of mineral /
- particle size detection /
- process mineralogy /
- Feret diameter /
- network model /
- automated feature extraction /
- intelligent recognition
注释:

所有作者声明不存在利益冲突。

HTML全文

图 1 基本卷积神经网络的示意图

Figure 1. Schematic diagram of a convolutional neural networks

下载: 全尺寸图片幻灯片

图 2 传统粒度测量方法

Figure 2. Traditional particle size measurement methods

下载: 全尺寸图片幻灯片

图 3 Feret直径

Figure 3. Feret diameter

下载: 全尺寸图片幻灯片

图 4 Deeplabv3+ 网络结构

Figure 4. Deeplabv3+ network structure

下载: 全尺寸图片幻灯片

图 5 磁铁矿镜下图像(a)，识别结果图像(b)和识别结果与镜下图像混合叠加图像(c)

红色为磁铁矿；黑色为非磁铁矿，下同

Figure 5. Pictures showing mirror image(a), recognition result image(b), and mixed image of magnetite(c)

下载: 全尺寸图片幻灯片

图 6 矿物标记结果图像

Figure 6. Image of mineral marking result

下载: 全尺寸图片幻灯片

图 7 粒径分布图

a.图像分析识别结果(微米级)；b.图像分析识别结果(毫米级); c.人工测量结果

Figure 7. Particle size distribution diagram

下载: 全尺寸图片幻灯片

表 1 矿物识别结果

Table 1. Results of the mineral recognition

矿物种类	MIoU/%	MPA/%
磁铁矿	96.77	98.50
非磁铁矿	98.38	99.12
注：MIoU.平均交并比；MPA.平均像素准确率

下载: 导出CSV

表 2 图像识别结果测量数据

Table 2. Measurement data of the image recognition result

编号	粒径/μm	编号	粒径/μm	编号	粒径/μm	编号	粒径/μm
1	13.02	11	6.06	21	8.28	31	11.43
2	14.36	12	17.19	22	26.85	32	5.73
3	17.56	13	6.80	23	35.33	33	56.53
4	13.69	14	17.81	24	6.83	34	14.13
5	4.33	15	56.87	25	125.10	35	18.95
6	25.50	16	13.74	26	24.29	36	7.81
7	9.17	17	17.47	27	40.57	37	19.48
8	5.37	18	10.17	28	6.12
9	7.47	19	60.25	29	18.61
10	11.85	20	7.17	30	17.50

下载: 导出CSV

表 3 人工测量结果数据

Table 3. Manual measurement results

编号	粒径/mm	编号	粒径/mm	编号	粒径/mm	编号	粒径/mm
1	0.01	11	0.01	21	0.01	31	0.01
2	0.01	12	0.02	22	0.03	32	0.01
3	0.02	13	0.01	23	0.04	33	0.06
4	0.01	14	0.02	24	0.01	34	0.01
5	0.01	15	0.06	25	0.13	35	0.02
6	0.03	16	0.01	26	0.02	36	0.01
7	0.01	17	0.02	27	0.04	37	0.02
8	0.01	18	0.01	28	0.01
9	0.01	19	0.06	29	0.02
10	0.01	20	0.01	30	0.02

下载: 导出CSV

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